Prosig have been awarded the contract to upgrade the Online Vibration Monitoring System at Wylfa nuclear power station.
Wylfa is located on the north coast of Anglesey and has two Magnox design nuclear reactors and four turbine generators. The station supplies 23 million kilowatt hours of electricity, enough to meet the needs of two cities the size of Liverpool and Manchester put together.
A PROTOR system has been installed and running Wylfa since 1998. The system monitors the four main steam turbine generators and also eight gas circulators, four for each of the two reactors. The system provides important vibration trends for these critical items of plant for both local and remote analysis.
The new contract is to replace the existing PROTOR-3 Remote Monitoring Data Analysis Systems (RMDAS) with new PROTOR-4 P4700 units. A total of eight P4700 units will be supplied, one for each main turbine and one to monitor a pair of Gas Circulators. The flexibility of the P4700 in handling multiple machines with individual tachometer or phase reference signals is ideally suited to this requirement.
By Richard O’Sullivan, Quiet! Acoustic and Vibration Consulting
The requirement was to develop a ‘standard’ test for assessing the sound quality of power steering pumps in vehicles. Measurements needed to be objective so that the method would be suitable for evaluating dissimilar vehicles and different types of pump.
Noise is an important consideration when a consumer is selecting a new vehicle. It is therefore imperative that every aspect of the vehicle’s acoustic profile is thoroughly understood and refined.
From an end user point of view the assessment criterion is simply how much will the driver or passengers hear the pump noise in relation to the vehicle background noise. That is, will the pump produce, what may be called, audible tones with the vehicle in different operating conditions. read »»»
By Mike E Moore, VP Sales & Marketing, Prosig USA, Inc.
Using Prosig’s P8000 series data acquisition system with DATS signal analysis software, torsional analysis (crank jitter) was performed on an automotive engine attached to an engine dynamometer. The significance of this is that only one tachometer channel was required to identify crank jitter. read »»»
By James Wren, Application Engineer, Prosig
Prosig were recently involved in the validation of a closed loop control system for an automotive pump supplier. The customer has a large number of test cells, each test cell has 8 pumps continually on test. Each pump is instrumented with a revolution or tachometer sensor, giving a once per revolution tachometer pulse. Additionally, there are various analogue transducers on each pump which measure parameters, such as pressure at the pump inlet and outlet. read »»»
By Dr Colin Mercer, Technical Director, Prosig
In many cases only significant events, such as bumps or other transients in a signal are of relevance. The objective is to be able to isolate these events in a meaningful manner so that they may be automatically recognised and either removed or extracted for analysis in a structured way.
There are two principle objectives initially: one is to be able to recognise an event and the other is to be able to mark it in some way so that subsequent software is able to operate on the actual event. We must also note that an event has a start and an end; the criterion we use to recognise the start may not necessarily be the same criterion we use to recognise the end. Searches for the start and end points are carried out on a Reference Signal. How the reference signal is formed is discussed in detail later, it includes the original signal, various running statistical measures such as the dynamic RMS, differentiation for slope detection, integration and so on. In many cases the start criterion will be some check on the level achieved by the reference signal. By the time any check level has been detected then it is almost certain that the event started earlier! That is, a pre trigger capability is essential. read »»»
By James Wren, Application Engineer, Prosig
The following application note shows the steps taken to perform a structural analysis on an automotive exhaust pipe structure with the aim of improving the structural damping properties of the exhaust pipe mount. This application note is a follow up to a previous article – “Preventing Component Failure In The Fast Lane”.
A recent signal processing application note described how the Prosig sponsored Dalmeny Racing Formula Ford Team, whilst contesting the UK Formula Ford 1600cc championship, suffered several minor structural failures on a particular part of an exhaust pipe mount. Prosig dispatched a team of engineers and after a brief survey of the damage the Prosig engineers made an outline assessment “Our initial thoughts are that the exhaust itself might be resonating at particular engine speeds, thus causing some shear forces in the mount, which could then in turn cause stresses in the material leading to cracking and eventually failure.” read »»»
By James Wren, Application Engineer, Prosig
In this note the different types of transducers that can be used with the Prosig P8000 series data acquisition system are discussed. The article deals with the design and function of the different types of transducer and the applications they are normally associated with. read »»»
By James Wren, Application Engineer, Prosig
The following application note describes the test and measurement process for the fatigue testing and development cycle of a component. Strain gauges were used to monitor the strain levels in a particular suspension component. The component had been known to fail at various intervals. A predicted life for the component was required to analyse the feasibility of the its continued use or to see if a design change was required. The component under test (Figure 1) was an automotive suspension component, specifically a tie rod. The testing was carried out by a major automotive manufacturer. read »»»
By James Wren, Application Engineer, Prosig
The following note describes an application of the Prosig P8000/DATS system in the refinement of an automotive exhaust muffler design for a major after-market exhaust manufacturer in Europe. The particular vehicle under test was required by local legislation to have an overall radiated noise level of less than 70 dB. When tested, the vehicle was found to be producing 71.8 dB of radiated noise. The design of the exhaust system clearly needed to be reviewed and modified. read »»»
By Dr Colin Mercer, Technical Director, Prosig
A shaft has been instrumented with two shaft encoders, one at each end. Each shaft encoder gives out a once/rev pulse and a 720 pulses/rev signal. Each signal was digitised at 500,000 samples/second. The objective is to measure the twist in the shaft and analyze into orders. The test stand was already equipped with a data acquisition system so a Prosig acquisition system was not required. Instead it was decided that the data captured by the resident system would be imported into the DATS software. The only format available from the customer system was ‘comma separated variables’ or CSV. This is not ideal as it is an ASCII based format and therefore creates very large files. read »»»
In a recent article we described how the Prosig P8000 hardware and DATS software had been used to help Dalmeny Racing diagnose a problem with an exhaust bracket on their Formula Ford racing car. Whilst the car was instrumented for structural tests on the exhaust the opportunity was taken to also take some noise and vibration readings during an engine run up. It was felt that these would provide some useful “real world” data as well as maybe providing some extra information regarding the exhaust bracket failure. After analysing and animating the hammer data it became clear that the engine runup data wouldn’t be needed. However, it was decided that some analysis should be carried out to see if the noise and vibration data backed up the conclusions of the other tests. read »»»
By Dr Colin Mercer, Technical Director, Prosig
The measurement of the twist angle between two points along a shaft or through a gear train may be derived from a pair of tacho signals, one at each end of the shaft. Typically the tacho signals would be derived from gear teeth giving a known number of pulses/revolution. For example one end of a shaft could have a gear wheel with say 60 teeth giving 60 pulses/revolutions when measured with say an inductive or eddy current probe. read »»»
By Dr Colin Mercer, Technical Director, Prosig
For various reasons data captured in the real world often contains spikes that will give erroneous results when analysed. DATS for Windows provides various ways of editing and removing these anomalies. Let us consider a real life case history. read »»»
