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By Adrian Lincoln on October 17th, 2008
Torsional vibration is of key importance in the area of vehicle development and refinement. The main contributory source is the engine where periodically occurring combustion cycles cause variation in the crankshaft rotary vibration. This vibration is transmitted to and modified further by other components in the powertrain such as the gearbox and by other equipment [...]
By Don Davies on September 5th, 2008
Prosig have been awarded the contract to upgrade the Online Vibration Monitoring System at Wylfa nuclear power station.
Wylfa is located on the north coast of Anglesey and has two Magnox design nuclear reactors and four turbine generators. The station supplies 23 million kilowatt hours of electricity, enough to meet the needs of two [...]
By Don Davies on June 4th, 2008
Shaft displacement is an important vibration measurement for rotating machines. Shaft displacement is usually monitored by non-contact shaft displacement probes such as eddy-current probes. These probes produce a voltage proportional to the distance of the shaft surface relative to the tip of the probe. For maximum benefit, ideally two shaft displacement probes will be fitted [...]
By Dr Colin Mercer on March 4th, 2008
Any vibration signal may be analyzed into amplitude and phase as a function of frequency. The phase represents fifty percent of the information so it is most important to measure phase for vibration monitoring. Most vibrations on a rotating machine are related to the rotational speed so it is clearly important to have a measure [...]
By Dr Colin Mercer on October 23rd, 2007
By combining a speed signal with a data signal and using the Short Time FFT algorithm (Hopping FFT), it is possible to extract order data directly as a function of time (Orders from Hopping FFT) rather than as a function of speed (Waterfall). This is very useful when analyzing a complete operational cycle which includes [...]
By Chris Mason on June 24th, 2007
Using Prosig’s P8000 series data acquisition system with DATS signal analysis software, torsional analysis (crank jitter) was performed on an automotive engine attached to an engine dynamometer. The significance of this is that only one tachometer channel was required to identify crank jitter.
By James Wren on March 29th, 2007
Prosig were recently involved in the validation of a closed loop control system for an automotive pump supplier. The customer has a large number of test cells, each test cell has 8 pumps continually on test. Each pump is instrumented with a revolution or tachometer sensor, giving a once per revolution tachometer pulse. Additionally, [...]
By Dr Colin Mercer on February 25th, 2007
Order cuts are taken from a set of FFTs, each one at a different rpm. The rms level is then found as the Square root of the Sum of the squares of each of the FFT values. Mathematically, if Xks is the modulus (magnitude) of the kth value of the FFT at speed s for [...]
By James Wren on September 11th, 2006
The following application note shows the steps taken to perform a structural analysis on an automotive exhaust pipe structure with the aim of improving the structural damping properties of the exhaust pipe mount. This application note is a follow up to a previous article – “Preventing Component Failure In The Fast Lane”.
A recent signal [...]
By Dr Colin Mercer on January 12th, 2006
With shafts, gears and the like, the general method of determining the rotational speed is to use some form of tachometer or shaft encoder. These give out [...]
By Dr Colin Mercer on October 19th, 2005
A shaft has been instrumented with two shaft encoders, one at each end. Each shaft encoder gives out a once/rev pulse and a 720 pulses/rev signal. Each signal was digitised at 500,000 samples/second. The objective is to measure the twist in the shaft and analyze into orders. The test stand was already equipped with a [...]
By James Wren on August 26th, 2005
In a recent article we described how the Prosig P8000 hardware and DATS software had been used to help Dalmeny Racing diagnose a problem with an exhaust [...]
By Dr Colin Mercer on June 14th, 2005
One would expect that averaging waterfalls and then extracting orders would give the same result as extracting orders from individual waterfalls and then averaging them. This [...]
By Dr Colin Mercer on May 15th, 2002
The measurement of the twist angle between two points along a shaft or through a gear train may be derived from a pair of tacho signals, one at each end of the shaft. Typically the tacho signals would be derived from gear teeth giving a known [...]
By Dr Colin Mercer on February 3rd, 2002
The most common form of digitising data is to use a regular time based method. That is data is sampled at a constant rate specified as a number of samples/second. The Nyquist frequency, fN, is defined such that fN = SampleRate/2. As discussed elsewhere Shannons Sampling [...]
By Dr Colin Mercer on June 6th, 2001
It is sometimes necessary to pass a signal through a high pass filter to eliminate low frequency signals. These may arise for instance from whole body vibrations when perhaps our interest is in higher frequency components from a substructure such as an engine or gearbox mounting. The vibration levels are speed sensitive and [...]
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