What Is A Strain Gauge?

A strain gauge is an electrical sensor which is used to accurately measure strain in a test piece. Strain gauges are usually based on a metallic foil pattern. The gauge is attached to the test piece with a special adhesive. As the test piece is deformed, so the adhesive deforms equally and thus the strain gauge deforms at the same rate and amount as the test piece. It’s for this reason that the adhesive must be carefully chosen. If the adhesive cracks or becomes detached from the test piece any test results will be useless.

Strain gauges are used not just for metals; they have been connected to the retina of the human eye, insects, plastics, concrete and indeed any material where strain is under investigation. Modern composite materials like carbon fibre when under development are often constructed with strain gauges between the layers of the material.


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Fatigue & Durability Testing

The following application note describes the test and measurement process for the fatigue & durability testing and development cycle of an automotive suspension component, specifically a tie rod. The component had been known to fail at various intervals. An estimate of the predicted fatigue life of the component was required in order to assess the feasibility of its continued use and to see if a design change was required. The component under test is shown in Figure 1. The testing was carried out by a major automotive manufacturer. Strain gauges were used to monitor the strain levels.


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