Prosig Signal Processing Blog

By Dr Colin Mercer, Technical Director, Prosig

By combining a speed signal with a data signal and using the Short Time FFT algorithm (Hopping FFT), it is possible to extract order data directly as a function of time (Orders from Hopping FFT) rather than as a function of speed (Waterfall). This is very useful when analyzing a complete operational cycle which includes run ups, rundowns and periods at operational speeds. read »»»

By Mike E Moore, VP Sales & Marketing, Prosig USA, Inc.

Using Prosig’s P8000 series data acquisition system with DATS signal analysis software, torsional analysis (crank jitter) was performed on an automotive engine attached to an engine dynamometer. The significance of this is that only one tachometer channel was required to identify crank jitter. read »»»

By Dr Colin Mercer, Technical Director, Prosig

Order cuts are taken from a set of FFTs, each one at a different rpm. The rms level is then found as the Square root of the Sum of the squares of each of the FFT values. Mathematically, if X_ks is the modulus (magnitude) of the k^th value of the FFT at speed s for k = 1…N-1 then the rms value at that speed is given by

This takes into account the entire energy at that speed both the order and the non order components, including any noise. read »»»

By James Wren, Application Engineer, Prosig

The following note describes an application of the Prosig P8000/DATS system in the refinement of an automotive exhaust muffler design for a major after-market exhaust manufacturer in Europe. The particular vehicle under test was required by local legislation to have an overall radiated noise level of less than 70 dB. When tested, the vehicle was found to be producing 71.8 dB of radiated noise. The design of the exhaust system clearly needed to be reviewed and modified. read »»»

By Dr Colin Mercer, Technical Director, Prosig

A shaft has been instrumented with two shaft encoders, one at each end. Each shaft encoder gives out a once/rev pulse and a 720 pulses/rev signal. Each signal was digitised at 500,000 samples/second. The objective is to measure the twist in the shaft and analyze into orders. The test stand was already equipped with a data acquisition system so a Prosig acquisition system was not required. Instead it was decided that the data captured by the resident system would be imported into the DATS software. The only format available from the customer system was ‘comma separated variables’ or CSV. This is not ideal as it is an ASCII based format and therefore creates very large files. read »»»

In a recent article we described how the Prosig P8000 hardware and DATS software had been used to help Dalmeny Racing diagnose a problem with an exhaust bracket on their Formula Ford racing car. Whilst the car was instrumented for structural tests on the exhaust the opportunity was taken to also take some noise and vibration readings during an engine run up. It was felt that these would provide some useful “real world” data as well as maybe providing some extra information regarding the exhaust bracket failure. After analysing and animating the hammer data it became clear that the engine runup data wouldn’t be needed. However, it was decided that some analysis should be carried out to see if the noise and vibration data backed up the conclusions of the other tests. read »»»

By Dr Colin Mercer, Technical Director, Prosig

One would expect that averaging waterfalls and then extracting orders would give the same result as extracting orders from individual waterfalls and then averaging them. This is not the case. read »»»

By Dr Colin Mercer, Technical Director, Prosig

The measurement of the twist angle between two points along a shaft or through a gear train may be derived from a pair of tacho signals, one at each end of the shaft. Typically the tacho signals would be derived from gear teeth giving a known number of pulses/revolution. For example one end of a shaft could have a gear wheel with say 60 teeth giving 60 pulses/revolutions when measured with say an inductive or eddy current probe. read »»»

By Dr Colin Mercer, Technical Director, Prosig

It is sometimes necessary to pass a signal through a high pass filter to eliminate low frequency signals. These may arise for instance from whole body vibrations when perhaps our interest is in higher frequency components from a substructure such as an engine or gearbox mounting. The vibration levels are speed sensitive and the usual scheme is to record a once per revolution ‘tacho’ signal with the vibration data. The tacho signal, which ideally is a nice regular pulse train, is processed to find rotational speed and hence to select which part of the vibration signal is to be frequency analysed. The most common form of analysis is a waterfall type such as shown below. read »»»